Evaluasi Overhaul terhadap Efisiensi Boiler Unit 3 PLTU Lontar

Authors

  • Eri Prabowo Institut Teknologi Perusahaan Listrik Negara (ITPLN)
  • Trassanda Scudetto Widestomo Putra Institut Teknologi Perusahaan Listrik Negara (ITPLN)
  • Ajibrila Nabawi Institut Teknologi Perusahaan Listrik Negara (ITPLN)

DOI:

https://doi.org/10.58466/vrfmq234

Keywords:

boiler efficiency; overhaul; direct method; indirect method; heat loss

Abstract

The boiler is the main component of a steam power plant because it converts feedwater into high-temperature and high-pressure steam for turbine operation. Boiler efficiency is affected by combustion quality, coal characteristics, air supply, heat-transfer cleanliness, and the condition of auxiliary equipment. This study evaluates the effect of overhaul on the efficiency of Boiler Unit 3 at UJP PLTU Banten 3 Lontar. The calculation uses performance-test data before and after overhaul at a 294 MW load. Two methods are applied: the direct or input-output method and the indirect or heat-loss method based on ASME PTC 4. The direct-method efficiency increased from 79.51% before overhaul to 79.68% after overhaul, equivalent to a 0.17 percentage-point improvement. The indirect-method efficiency increased from 81.85% to 82.61%, equivalent to a 0.76 percentage-point improvement. The reduction in dry flue-gas loss, hydrogen-moisture loss, coal-moisture loss, and air-moisture loss indicates that overhaul improves boiler heat utilization, especially through tube cleaning, air-preheater cleaning, and restoration of combustion-supporting equipment. The results confirm that scheduled overhaul can improve boiler performance and should be maintained as part of plant reliability management

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References

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[9] Putra TS, Prabowo E, Ramadani F. Pengaruh Overhaul Terhadap Kinerja High Pressure Heater Unit 3 PLTU Banten Lontar. JTM: JURNAL TEKNIK MESIN. 2026 Feb 1;2(1):10-5

[10] M. M. El-Wakil, Powerplant Technology, New York: McGraw-Hill, 1984.

[11] P. K. Nag, Power Plant Engineering, New Delhi: Tata McGraw-Hill, 2008.

Published

2026-08-01

Issue

Section

Artikel

How to Cite

Evaluasi Overhaul terhadap Efisiensi Boiler Unit 3 PLTU Lontar. (2026). JTM : JURNAL TEKNIK MESIN, 2(2), 181-189. https://doi.org/10.58466/vrfmq234

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